TY - JOUR
T1 - Thin-film encapsulation of polymer-based bulk-heterojunction photovoltaic cells by atomic layer deposition
AU - Chang, Chih Yu
AU - Chou, Chun Ting
AU - Lee, Yun Jun
AU - Chen, Miin Jang
AU - Tsai, Feng Yu
N1 - Funding Information:
This work was supported by Ministry of Economics Affairs (Grant No.: 97-EC-17-A-08-S1-015), National Science Council (Grants No. NSC 96-2221-E-002-143–MY3, 98-ET-E-002-007-ET, and 97-2218-E-002-012-), and Chung-Shan Institute of Science and Technology. The authors thank Profs. Wen-Chang Chen and Kuo-Huang Hsieh for providing device characterization equipments and inputs on the analysis of experimental results.
Copyright:
Copyright 2019 Elsevier B.V., All rights reserved.
PY - 2009/11/1
Y1 - 2009/11/1
N2 - This study demonstrated thin-film encapsulation of bulk-heterojunction polymer photovoltaic cells, utilizing a process based on atomic layer deposition (ALD) that both prevented degradation caused by ambient gases and served as an annealing step that increased the initial efficiency of the cells. With the ALD temperature set at 140 °C and the total deposition time set at 1 h, the photovoltaic cells, based on blended poly-3-hexylthiophene (P3HT) and [6,6]-phenyl C61 butyric acid methylester (PCBM), were optimally annealed during encapsulation, achieving a power conversion efficiency (PCE) of 3.66%. Encapsulating the cells with a 26 nm Al2O3/HfO2 nanolaminated film overcoated with an epoxy resin protection layer enabled the cells to obtain an in-air degradation rate that was similar to cells that were stored in nominally O2/H2O-free atmosphere. The nanolaminated structure of the encapsulation film resolved the issue of hydrolysis-induced aging observed with Al2O3 films, owing to the hydrophobicity of the HfO2 layers. Additionally, extended exposure of the ALD precursors during the ALD process significantly improved the coverage of the ALD films over the P3HT/PCBM active layer at the perimeter of the cells.
AB - This study demonstrated thin-film encapsulation of bulk-heterojunction polymer photovoltaic cells, utilizing a process based on atomic layer deposition (ALD) that both prevented degradation caused by ambient gases and served as an annealing step that increased the initial efficiency of the cells. With the ALD temperature set at 140 °C and the total deposition time set at 1 h, the photovoltaic cells, based on blended poly-3-hexylthiophene (P3HT) and [6,6]-phenyl C61 butyric acid methylester (PCBM), were optimally annealed during encapsulation, achieving a power conversion efficiency (PCE) of 3.66%. Encapsulating the cells with a 26 nm Al2O3/HfO2 nanolaminated film overcoated with an epoxy resin protection layer enabled the cells to obtain an in-air degradation rate that was similar to cells that were stored in nominally O2/H2O-free atmosphere. The nanolaminated structure of the encapsulation film resolved the issue of hydrolysis-induced aging observed with Al2O3 films, owing to the hydrophobicity of the HfO2 layers. Additionally, extended exposure of the ALD precursors during the ALD process significantly improved the coverage of the ALD films over the P3HT/PCBM active layer at the perimeter of the cells.
KW - Atomic layer deposition
KW - Conjugated polymer
KW - Encapsulation
KW - Lifetime
KW - Organic solar cells
KW - Photovoltaic
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U2 - 10.1016/j.orgel.2009.07.008
DO - 10.1016/j.orgel.2009.07.008
M3 - Article
AN - SCOPUS:69549116108
SN - 1566-1199
VL - 10
SP - 1300
EP - 1306
JO - Organic Electronics: physics, materials, applications
JF - Organic Electronics: physics, materials, applications
IS - 7
ER -