Cationic surfactants influencing the enhancement of energy efficiency for perfluorooctanoic acid (PFOA) removal in the electrocoagulation-flotation (ECF) system

From an environmental perspective, approaching sustainability requires a fundamental conceptual shift from the wastewater treatment process toward integrated treatment systems that consider efficient and effective utilization. This study aims to investigate the effects of different surfactants on the removal of perfluorooctanoic acid (PFOA). We used cationic surfactants as both frothers and collectors in the electrocoagulation-flotation (ECF) method to improve the removal efficiency of PFOA. The results showed that, under a monopolar aluminum electrode and with an initial PFOA concentration of 0.25 mM, the ECF method with decyl-trimethyl-ammonium bromide (DTAB) was able to remove over 98% of PFOA within 10 min. Cationic surfactants with a similar linear alkyl chain shape to PFOA, but a longer chain length, are more effective at removing PFOA through the ECF process. The removal mechanism is thought to involve co-precipitation with aluminum hydroxides through Al–F bonding, co-flotation with cationic surfactants, and mixed micelle formation with cationic surfactants. The optimal conditions were tested in both synthetic and realistic wastewater matrices and produced similar results. It has the potential for real wastewater application. The energy yield (G₅₀) of ECF with 5 mM DTAB is 497 g·kWh⁻¹, superior to other treatments, and is an extremely energy-effective method for separating PFOA from wastewater.